Ford Fusion Common Problems

ENGINE

Owners report that the 2018 Ford Fusion frequently experiences engine issues related to coolant intrusion, particularly in the 1.5L and 2.0L EcoBoost engines. Typical symptoms include engine misfires, white exhaust smoke, rough running, and overheating, often attributed to coolant mixing with engine oil or entering the combustion chamber. Complaints often mention engine failure occurring between 11,000 and 108,000 miles, with some citing repair costs exceeding $12,000. Safety implications are noted, with reports of sudden loss of power, engine shutdowns, and potential risk of collisions, especially at highway speeds. This information is crucial for used car buyers considering this model, as the issues are linked to known design defects documented in technical service bulletins.

ENGINE

Owners of the 2019 Ford Fusion frequently report issues with coolant intrusion into the engine, particularly affecting the 1.5L and 2.0L EcoBoost engines. Common symptoms include engine misfires, rough idling, white smoke from the exhaust, and check engine lights, often leading to engine failure and the need for engine replacement. These issues typically arise between 60,000 and 100,000 miles, with some reports at lower mileages. Safety implications are noted, as multiple owners describe sudden power loss and overheating, which could pose risks during driving. Potential buyers should be aware of these patterns and the associated repair costs, as well as the limited coverage offered by Ford's Customer Satisfaction Programs.

POWER TRAIN

Owners report frequent issues with the power train of the 2018 Ford Fusion, particularly involving coolant intrusion and shifter cable bushing failures. Complaints commonly describe symptoms such as engine overheating, white smoke from the exhaust, misfires, and inability to shift gears. These problems often occur around 60,000 to 90,000 miles. Safety implications include potential engine stalling, loss of power, and risk of accidents due to the inability to control the vehicle. Used car buyers should be aware of these issues, as repairs can be costly and may affect vehicle reliability.

Severity signals: 1 crash, 0 fire, 0 injury reports

ENGINE AND ENGINE COOLING

Owners of the 2018 Ford Fusion frequently report issues related to coolant intrusion into the engine cylinders, often leading to engine failure and the need for engine replacement. Symptoms commonly described include the vehicle shuddering, rough running, overheating, white smoke from the exhaust, and illuminated check engine lights. These issues typically arise around 54,000 to 155,000 miles. While no reports indicate crashes, fires, or loss of control, the recurring engine problems could potentially lead to unexpected vehicle performance issues. Prospective buyers should be aware of these patterns, particularly in relation to engine reliability and potential repair costs.

POWER TRAIN

Owners of the 2019 Ford Fusion frequently report issues related to the powertrain, particularly involving flexplate failures and transmission problems. Common symptoms include sudden loss of power, inability to accelerate, and erratic shifting behavior. Complaints often mention these issues occurring around 50,000 to 130,000 miles. Safety implications are significant, with reports of sudden drivetrain failure at highway speeds and unexpected vehicle surges, which could lead to loss of control. Buyers should be aware of these recurring issues, especially regarding the flexplate and transmission components, as they may require costly repairs.

Severity signals: 0 crash, 0 fire, 1 injury reports

ELECTRICAL SYSTEM

Owners of the 2019 Ford Fusion frequently report issues with the electrical system, particularly related to the battery and charging components. Complaints commonly describe battery discharge problems, with some owners noting the battery drains if the car is not started every few days, and others experiencing complete system failures that prevent the vehicle from starting. Several owners mention recurring issues with the rear and front cameras, including black screens and unresponsive systems. Notably, two complaints involve fires linked to the hybrid system, with one incident occurring shortly after dropping a child at school, necessitating a school evacuation. These issues often arise around 30,000 to 35,000 miles, and the unavailability of parts for recall repairs is a recurring theme. Safety implications are significant, given the reports of fires and potential loss of vehicle control due to electrical failures.

Severity signals: 0 crash, 2 fire, 1 injury reports

POWER TRAIN

Owners report frequent issues with the powertrain of the 2020 Ford Fusion, particularly involving transmission failures and flexplate cracks. Complaints commonly describe symptoms such as loud noises, vibrations, and difficulties shifting gears, with some vehicles unexpectedly reverting to park or losing propulsion. These issues often occur at mileage as low as 25,000 miles, with several reports around 90,000 to 150,000 miles. Safety concerns are highlighted by the risk of sudden loss of power, which could pose a crash hazard, though only one incident involving a crash is noted. Prospective buyers should be aware of the potential for significant repair costs and the lack of warning signs preceding these failures.

Severity signals: 1 crash, 0 fire, 0 injury reports

ENGINE AND ENGINE COOLING

Owners report frequent issues with coolant intrusion in the 2019 Ford Fusion's engine, often leading to engine misfires, overheating, and the need for engine replacement. Common symptoms include the check engine light illuminating, white smoke from the exhaust, and abnormal vehicle shaking or rough idling. These problems typically emerge around 75,000 to 115,000 miles, with several cases occurring even earlier. While no crashes or fires are reported, the vehicle may enter limp mode or lose motive power, potentially affecting drivability. Used car buyers should be aware of these issues and consider checking for any related repairs or recalls before purchasing.