Chevrolet Malibu vs Ford Fusion

A data-driven comparison of two real rivals — pulling reliability scores, RepairPal repair costs, and the most-reported issues. Rivalry score: 85/100.

Chevrolet Malibu

Reliability score80/100
RepairPal rating4.0/5
Avg annual repair$532
Recent US sales257,684
Top issuePower Train (1)
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Ford Fusion

Reliability score71/100
RepairPal rating4.0/5
Avg annual repair$581
Recent US sales288,491
Top issuePower Train (63)
See full Ford Fusion reliability →

Verdict: Chevrolet Malibu vs Ford Fusion

The Chevrolet Malibu edges out the Ford Fusion in reliability, with a higher average score of 76/100 compared to the Fusion's 69/100. While the Malibu has faced more recalls over its 8-year span, it boasts a significantly lower owner complaint rate of 3.6 per 10,000 sold, versus the Fusion's 21.1. Additionally, the Malibu has a lower estimated annual repair cost of $532, compared to the Fusion's $581. These factors, particularly the complaint rate and repair costs, make the Malibu a more dependable choice in the midsize sedan segment.

Reliability problem analysis

The Chevrolet Malibu and Ford Fusion exhibit distinct problem profiles, with the Malibu accumulating more total complaints at 1,193 compared to the Fusion's 975. The Malibu's most significant issues lie in the power train and electrical system, both with 4 crash-linked complaints, while the service brakes category has the highest crash-linked incidents at 10. In contrast, the Ford Fusion experiences a higher number of engine-related complaints at 262, though none are crash-linked, and its power train issues are notable with 2 crash-linked complaints. Both vehicles have concerning levels of air bag-related complaints with crash links, but the Malibu shows a higher frequency and severity in this category.

Which one to buy

If you prioritize reliability and lower owner complaints, the Chevrolet Malibu is the better option for you. With a reliability score of 76/100, it surpasses the Ford Fusion's 69/100. The Malibu also has fewer owner complaints, at 3.6 per 10,000 sold, compared to the Fusion's 21.1. This suggests a smoother ownership experience with fewer unexpected issues.

On the other hand, if you are concerned about recalls, the Ford Fusion might be more appealing, as it has fewer recalls (8) compared to the Malibu's 13. However, the Malibu still edges out in terms of overall cost efficiency, with an estimated annual repair cost of $532 versus the Fusion's $581. Both models have similar repair frequencies and major repair risks, but the Malibu's stronger reliability and lower running costs make it a more sensible choice for those seeking peace of mind and affordability.

Cost of ownership

Based on independent repair cost data, the Chevrolet Malibu offers a slightly more economical option compared to the Ford Fusion. With an annual repair cost of $532, the Malibu is $49 cheaper per year than the Fusion, which amounts to a $245 savings over a five-year period. Both vehicles have the same repair visit frequency of 0.3 visits per year, indicating similar reliability in terms of repair needs. However, the Malibu has a lower major repair risk at 11%, compared to the Fusion's 12%. For cost-conscious buyers, the Malibu presents a marginally better value, offering lower annual costs and slightly reduced risk of major repairs.

Check a specific Chevrolet Malibu or Ford Fusion by VIN

Reliability tells you the average. A VIN check tells you about the exact vehicle.